Operation Manual

Moldova ISUZU GIGA 4X 6000L fire fighting truck Operation manual

November 27, 2025

Moldova customers purchased 6 units Isuzu GIGA 4X airport fire rescue truck from POWERSTAR TRUCKS, and service for fire extinguishing project for multiple area. Fully rely on original ISUZU GIGA 4X truck chassis, modify GIGA 4X double-row cab with front 2+1 normal seats and rear 4 SCBA seats, in cabin equipped A/C with heating and cooling function for comfortable driving. Equipped with Japanese ISUZU diesel engine 4HK1-TCG60 with horse power 151kw / 205HP, which is a four-cylinder, four-stroke, water-cooled, turbocharged and intercooled engine, designed displacement of 5193cc standard, matched working with ISUZU MLD 6 shift manual transmission gearbox, 6 shift move forward and 1 shift move back, very lower fuel consumption, totally installed 7 units tubeless tires with model 295/80R22.5 model, very suitable for multiple kinds of road condition. Isuzu 5,000L Water 1,000L Foam Fire truck POWERSTAR factory is professional manufacturer in truck area,guarantee all products Brand-New and High-Quality. » Ⅰ. Firefighting Applications: ISUZU GIGA 4X newly designed 205HP fire fighting truck mounted with full set fire fighting equipment and people rescue tools, with efficiently water and foam jetting distance and flow rate, and suitable for multiple fire extinguishing work in city, factory, community, etc. Detailed advanced features as below: 1. ISUZU GIGA 4X Truck: Japanese ISUZU 4HK1-TCG60 model with 151KW / 205HP diesel engine 2. SS304 Material Tanker: Customized 5000L water tanker and 1000L foam tanker, all based on stainless steel SS304 3. CB10/40 Fire Pump: Rear mounted, with independent room, available pump in and pump out function CB10/40 fire pump Model: CB10/40Pressure: 1.0MpaMax. Working Pressure: 1.38MpaFlow Rate: 40L/s at 1.0Mpa, speed 3330±50r/min, power 60kW, suction depth 3m28L/s at 1.3Mpa, speed 3540±50r/min, power 59kW, suction depth 3m20L/s at 1.0Mpa, speed 3335±50r/min, power 42kW, suction depth 7mSpeed Ratio: 1:1.542 4. PL8/36 Fire Monitor: Top mounted, manual operaiton model with available jetting distance over 55m, efficiently and durable PL8/36 Fire Monitor Model: PL8/36 Pressure: 0.8Mpa Working Range: Foam ≥ 60m and Water ≥ 48m Vertical Rotation: -45° ~ +70° Horizontal Rotation: 0° ~ 360° Flow Rate: 36L/s 5. Integrated Control Device: ISUZU fire fighting trucks equipped with integrated control device at rear pump room, convenient and smart. » Ⅱ. Fire Engine Advanced Features: ISUZU GIGA 4X heavy duty rescue fire engine are an ideal fire fighting truck for fire extinguishing and people rescue. Which ha...

Isuzu NPR Fire truck 4HK1 engine repair manual

April 01, 2025

The Isuzu Fire Truck 4HK1-TC Engine Maintenance Manual, also called Engine repair manual of Isuzu fire tender or Engineer book of Isuzu fire fighting vehicle. The Isuzu Fire Truck 4HK1-TC engine is a high-performance diesel engine widely used in fire trucks, known for its reliability, durability and high efficiency. In order to ensure the long-term stable operation of the engine, regular maintenance and repair are essential. This article will briefly introduce the main contents of the Isuzu Fire Truck 4HK1-TC Engine Maintenance Manual to help maintenance personnel better understand and operate. 1. Engine Overview ‌ The 4HK1-TC engine is a 4-cylinder inline turbocharged diesel engine with a displacement of 5.2 liters and a maximum power of 190 horsepower. The engine uses an advanced common rail fuel injection system and an electronic control unit (ECU) to achieve higher fuel efficiency and lower emissions. 2. Daily Maintenance ‌ Daily maintenance is the basis for ensuring the normal operation of the engine. The maintenance manual lists in detail the items for daily inspection, including oil and coolant level inspection, air filter cleaning or replacement, fuel filter replacement, etc. In addition, the manual also provides recommendations for regular replacement of engine oil and oil filter, usually every 5,000 kilometers or every 6 months. 3. Fault Diagnosis‌ The maintenance manual contains a detailed fault diagnosis process to help maintenance personnel quickly locate and solve problems. The manual lists common fault codes and their meanings, and provides corresponding solutions. For example, if the engine is underpowered, the manual will guide maintenance personnel to check the fuel system, turbocharger and exhaust system, etc. 4. Overhaul and Parts Replacement‌ For engines that need overhaul or replacement of parts, the maintenance manual provides detailed steps and precautions. For example, when replacing key components such as piston rings, valve guides and bearings, the manual will detail the steps for removal and installation, as well as the required tools and torque specifications. 5. Safety Precautions‌ The maintenance manual places special emphasis on the importance of safe operation. Before performing any maintenance operations, you must ensure that the engine has been completely cooled and the power supply is disconnected. In addition, the manual also provides recommendations for the use of personal protective equipment, such as gloves, goggles and protective clothing. Section 1A Engine control system Table of Contents Page Engine control system.. 1A-4 Precautions 1A-4 Function and working principle. 1A-5 Parts configuration diagram.. 1A-21 Circuit diagram.. 1A-25 How to diagnose the fault 1A-42 Fault diagnosis operation procedures through fault diagnostic meter 1A-48 Functional check overview.. 1A-50 Inquiry. 1A-51 Engine control system check. 1A-53 Fault diagnostic me...

Engineering drawing of fire department rescue truck Isuzu

March 25, 2025

Engineering drawing of fire department rescue truck， also named drawing of Isuzu heavy fire engine. Today, as the urbanization process continues to accelerate, the increase in high-rise buildings, underground spaces and complex industrial facilities has put forward higher requirements for firefighting and rescue. Traditional fire trucks often seem to be unable to cope with these complex scenes. Therefore, designing a heavy-duty fire truck that can cope with future challenges has become an important direction for the development of firefighting technology. Based on the technical background of 2025, this article will explore the design drawings of an innovative heavy-duty fire truck and analyze its uniqueness. 1. Design concept: combination of intelligence and modularity The heavy-duty fire truck of the future is not only a "fire-fighting machine", but also a mobile rescue platform that integrates intelligence, modularity and multi-function. The core concept of the design drawing is "intelligent perception, rapid response, and multi-scenario adaptation". Through artificial intelligence, the Internet of Things and modular design, this fire truck can quickly switch functions in different scenarios to maximize rescue efficiency. 2. Appearance design: streamlined and high-strength materials In terms of appearance, this heavy-duty fire truck adopts a streamlined design, which not only reduces wind resistance, but also improves the aerodynamic performance of the vehicle. The body is made of high-strength alloy material, which can maintain structural stability in extreme environments such as high temperature and explosion. The roof is equipped with a retractable drone launch platform, which can quickly deploy drones for fire detection in the early stage of a fire. 3. Power system: hybrid power and all-terrain adaptation The power system adopts a hybrid design, combining the advantages of diesel engines and electric motors. The diesel engine provides strong power output, while the electric motor achieves zero emissions at low speeds and in urban environments. In addition, the vehicle is equipped with an all-terrain adaptation system, including adjustable suspension and tracked drive, which can freely travel in complex terrains such as mountains and swamps. 4. Intelligent equipment: AI fire analysis and automatic fire extinguishing The vehicle is equipped with an artificial intelligence-based fire analysis system, which can collect fire data in real time through sensors and cameras, analyze the trend of fire spread, and automatically generate the optimal fire extinguishing plan. At the same time, the vehicle is equipped with an automatic fire extinguishing device, which can accurately deliver fire extinguishing agents without human operation to reduce the danger of firefighters. 5. Modular design: multi-functional rescue platform The biggest highlight of this heavy-duty fire truck is its modular...

Designed Drawing for Aerial Fire truck ISUZU

March 23, 2025

The technical design drawings of the 38-meter aerial fire truck cover several key parts such as the vehicle structure, hydraulic system, electrical system, jet system and safety design, ensuring the vehicle's efficient, flexible and safe operation in complex fire scenes. Through continuous technological innovation and optimization, the 38-meter high-lift jet fire truck will play a more important role in future firefighting and rescue. The Isuzu Giga 38-meter aerial fire truck is a fire-fighting equipment specially used for fire rescue in high-rise buildings, large-span spaces, petrochemicals, etc. Adopt Isuzu GIGA 6x4 or 8x4 cab truck chassis, FAST 12-shift gearbox, special for fire fighting appliction. Its core function is to raise the fire cannon or jet device to a height of 38 meters by raising the boom to achieve long-distance and accurate firefighting operations. This model is mainly composed of a folding telescopic arm structure, an electric remote-controlled fire cannon, a tank body and a second-class chassis. The boom is usually a multi-section telescopic design (such as a two-section arm, a three-section arm or a four-section arm), and an electronic remote-controlled fire cannon is installed at the end of the arm. Firefighters can flexibly adjust the spray angle at high altitudes through an electric remote control device to perform firefighting operations such as spraying, water spraying or foam spraying. The telescopic movement of its boom is synchronized by a hydraulic cylinder, chain and guide wheel. The fire hose is fixed on one side of the telescopic arm and is telescoped and raised with the boom. The operator can control the telescopic and rotation of the boom through the electric control handle on the turntable to ensure the flexibility and efficiency of the firefighting operation. In addition, the 38-meter high-rise jet fire truck also has the ability to operate over a very long span, and can achieve three-dimensional coordinated operations and ultra-close pinpoint firefighting. It is suitable for complex fire scenes such as high-rise buildings, large-span spaces, and petrochemicals. The following is a detailed analysis of its technical design drawings. 1. Vehicle structure design The vehicle structure design is the basis of the 38-meter high-lift jet fire truck, mainly including the chassis, lifting arm, turntable and cab. The chassis is made of high-strength steel to ensure the stability and carrying capacity of the vehicle under complex road conditions. The lifting arm adopts a multi-section telescopic design with a maximum lifting height of 38 meters. The arm frame is made of lightweight aluminum alloy material, which not only ensures strength but also reduces the weight of the vehicle. The turntable is designed as a 360-degree full-rotation structure to ensure that the fire truck can flexibly adjust the spray angle during operation. 2. Hydraulic system design The hydraulic system is ...

Isuzu giga water foam fire engine truck technical drawing

February 12, 2024

2D Technical Design Drawing of Isuzu giga water foam fire engine truck is the key to the realization of vehicle functions. Its design needs to comprehensively consider multiple aspects such as structure, system, material and process. Through scientific design and manufacturing, water tank foam fire truck can play an important role in fire rescue and protect people's lives and property. Isuzu giga water foam fire engine truck is a special vehicle that integrates the functions of water tank truck and foam fire truck. It is widely used in emergency situations such as fire fighting and chemical leakage treatment. The following is a detailed analysis of the technical design drawing of water tank foam fire engine truck. Engine & Performance Equipped with a 5.2L Isuzu 4HK1-TCG turbocharged diesel engine, delivering 205 hp at 2,500 rpm and 506 Nm of torque. Compliant with Euro 5 emission standards, it ensures fuel efficiency and low environmental impact. Chassis Design Built on a reinforced Isuzu Giga 4X class FTR chassis, featuring a GVWR (Gross Vehicle Weight Rating) of 15,000 kg. The rigid frame supports heavy-duty firefighting operations with a wheelbase of 4,800 mm for stability. Firefighting System Integrated water and foam dual-agent system, capable of discharging 3,000 L/min water and 1,500 L/min foam. Operates via a front-mounted monitor with a reach of 60 meters. Tank Capacities Includes a 6,000-liter stainless steel water tank and a 1,000-liter foam concentrate tank. Both tanks feature corrosion-resistant coatings and quick-refill ports. Pump Specifications Powered by a centrifugal pump with a maximum pressure of 10 bar. Supports simultaneous water/foam discharge or independent operation via ergonomic valve controls. 1. Whole vehicle structure design The whole vehicle structure design of Isuzu giga water foam fire engine truck includes chassis, body, water tank, foam tank, pump room and operating platform. The chassis usually adopts heavy truck chassis to ensure the carrying capacity and stability of the vehicle. The body is made of high-strength steel with good impact resistance and fire resistance. The water tank and foam tank are used to store water and foam fire extinguishing agent respectively. 2. Water system design The water system is the core part of the Isuzu giga water foam fire engine truck, including a water pump, water pipes, nozzles and a control system. The water pump uses a high-pressure centrifugal pump, which can provide stable water pressure and flow. The water pipe uses high-pressure and corrosion-resistant rubber or composite materials to ensure normal operation in extreme environments. 3. Foam system design The foam system consists of a foam tank, a proportioning mixer, a foam pump and a spraying device. The foam extinguishing agent is stored in the foam tank, and the proportioning mixer mixes the foam agent with water in a certain proportion to form a foam soluti...