

A fire truck pump system is only as reliable as its components. From drawing water from a source to discharging it at high pressure, every accessory plays a critical role. This guide covers fire truck five key accessory categories: primers, ball valves, globe valves, foam proportioners, and hydraulic control systems.
Understanding these components helps firefighters maintain their equipment and choose the right accessories for specific applications.

Primers are essential for drawing water from lakes, rivers, or other static sources when a hydrant is not available. They remove air from the pump and suction hose, allowing atmospheric pressure to push water into the pump.
| Product | Max Vacuum | Voltage | Power | Suitable Pump Size |
|---|---|---|---|---|
| 2-piston primer | >85kPa | 24V | - | Below 100 L/s |
| Electric 2-piston primer | >85kPa | 24V | 2.1KW | Below 100 L/s |
| 4-piston primer | >85kPa | 24V | - | Above 100 L/s |
| Electric 4-piston primer | >85kPa | 24V | 2.1KW | Above 100 L/s |
Electric primers offer a significant advantage — they can prime the pump without the pump rotating. This protects the mechanical seal from dry running damage. When a standard primer requires the pump to spin, the electric version works independently, extending seal life.
Ball valves control water flow through hoses and discharge outlets. They are designed for quick on/off operation with a simple 90° turn.
| Model | Material | Rated Pressure | Thread | Operation |
|---|---|---|---|---|
| FQS65/2.5 | Body & ball: 304 stainless steel; Seal: PTFE | 2.5 MPa | G2-1/2" | Handwheel / Lever |
| FQS80/2.5 | Body & ball: 304 stainless steel; Seal: PTFE | 2.5 MPa | G3" | Handwheel / Lever |
| Model | Material | Rated Pressure | Thread | Operation |
|---|---|---|---|---|
| FQS65/2.5 | Body: A356.2; Ball: 304; Seal: PTFE | 2.5 MPa | G2.5" | Handwheel / Lever |
| FQS80/1.6 | Body: A356.2; Ball: 304; Seal: PTFE | 1.6 MPa | G3" | Handwheel / Lever |
| FQS65/2.5 Square | Body: A356.2; Ball: 304; Seal: PTFE | 2.5 MPa | - | Pneumatic / Lever |
Unlike ball valves that are designed for on/off operation, globe valves allow precise control of flow rate and pressure. They are ideal for situations where gradual adjustment is needed.
| Model | Material | Rated Pressure | Thread | Operation |
|---|---|---|---|---|
| DN65/2.5 | Body: A356.2; Stem: H62; Seal: NBR | 2.5 MPa | G2.5" | Handwheel |
| DN80/2.5 | Body: A356.2; Stem: H62; Seal: NBR | 2.5 MPa | G3" | Handwheel |
Use globe valves at discharge points where fine pressure control is required, such as when filling another vehicle's tank or supplying a hose line at a specific pressure.
Foam proportioners mix foam concentrate with water at precise ratios. This is essential for fighting Class B (flammable liquid) fires where water alone is ineffective.
| Model | Material | Inlet Pressure | Flow Range | Mixing Ratio |
|---|---|---|---|---|
| PH32-64 | Body: A356.2 | 0.6-1.4 MPa | 4-64 L/s | 6% |
| PHZ100 | Body: A356.2 | 1.0 MPa | 60-100 L/s | 3%, 6%, 8% |
| Model | Pressure | Flow Range | Mixing Ratios | Operating Voltage |
|---|---|---|---|---|
| PH32-64 Semi-auto | 0.6-1.2 MPa | 32-64 L/s | 1%, 3%, 6% | 10-33V DC |
| PH80-140 Semi-auto | 0.6-1.2 MPa | 80-140 L/s | 1%, 3%, 6% | 10-33V DC |
| Model | Pressure | Flow Range | Mixing Ratios | Operating Voltage |
|---|---|---|---|---|
| PH32-64Z Auto | 0.6-1.2 MPa | 32-64 L/s | 1%, 3%, 6% | 10-33V DC |
| PH80-140Z Auto | 0.6-1.2 MPa | 80-140 L/s | 1%, 3%, 6% | 10-33V DC |
Semi-automatic: The operator selects the mixing ratio manually. The system maintains that ratio during operation.
Fully automatic: The system detects the flow rate and automatically adjusts the foam concentrate injection. This reduces operator workload and eliminates human error.
All electronic proportioners feature:
IP65 protection – Dust-tight and protected against low-pressure water jets
Operating temperature: -20°C to +65°C – Suitable for most firefighting environments
This is the brain of the pump operation. It centralizes control of the entire water and foam delivery system.
| Parameter | Value |
|---|---|
| Operating Voltage | DC 10-33V |
| Operating Temperature | -20°C to +65°C |
| Protection Rating | IP65 |
One-button water discharge – Starts the pump and opens the selected discharge valve with a single action. Includes automatic pressure balancing to maintain steady flow.
Engine control – Start/stop the engine, increase or decrease throttle speed, emergency stop, and audible alarm from the pump panel.
Tank level monitoring – Real-time display of water and foam tank levels. When the water level drops too low, the system automatically idles the engine to prevent pump damage.
Customizable – The system can be tailored to different truck models and operational requirements.
| Application | Recommended Accessories |
|---|---|
| Small pump (<100 L/s) with hydrant access | Standard 2-piston primer, stainless steel ball valves |
| Large pump (>100 L/s) from static water source | Electric 4-piston primer (protects mechanical seal) |
| Precise pressure control at discharge | Globe valves instead of ball valves |
| Foam operations (Class B fires) | Semi or fully automatic proportioner (PH series) |
| Full pump station integration | Hydraulic control system with one-button operation |
Primers – Test the primer regularly. Ensure vacuum reaches 85kPa within the specified time. For electric primers, check electrical connections.
Ball valves – Operate valves fully open or fully closed. Avoid leaving them partially open, which can damage the PTFE seal over time.
Globe valves – Exercise the valve stem periodically to prevent seizing. Apply food-grade lubricant to threads if needed.
Foam proportioners – Flush with fresh water after each foam operation. Foam concentrate residue can crystallize and block internal passages.
Control system – Keep the control panel dry. Check all wiring connections annually. Test emergency stop functions monthly.
Fire truck pump accessories are not just add-ons — they are essential components that determine how well the pump performs in an emergency.
From a small municipal pumper to a large industrial foam tender, choosing the right accessories makes the difference between a pump that works and a pump that works when lives depend on it.
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